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Automotive Malleable Cast Iron vs. AWS BNi-5a

Automotive malleable cast iron belongs to the iron alloys classification, while AWS BNi-5a belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS BNi-5a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
72
Tensile Strength: Ultimate (UTS), MPa 350 to 720
480

Thermal Properties

Latent Heat of Fusion, J/g 260
420
Melting Completion (Liquidus), °C 1410
1150
Melting Onset (Solidus), °C 1370
1070
Specific Heat Capacity, J/kg-K 480
500
Thermal Expansion, µm/m-K 14
12

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
55
Density, g/cm3 7.6
7.9
Embodied Carbon, kg CO2/kg material 1.5
9.0
Embodied Energy, MJ/kg 20
130
Embodied Water, L/kg 45
260

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 13 to 26
17
Strength to Weight: Bending, points 14 to 24
17
Thermal Shock Resistance, points 9.9 to 21
15

Alloy Composition

Aluminum (Al), % 0
0 to 0.050
Boron (B), % 0
1.0 to 1.5
Carbon (C), % 2.2 to 2.9
0 to 0.1
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0 to 0.5
Manganese (Mn), % 0.15 to 1.3
0
Nickel (Ni), % 0
70.1 to 73.5
Phosphorus (P), % 0.020 to 0.15
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0.9 to 1.9
7.0 to 7.5
Sulfur (S), % 0.020 to 0.2
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5