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Automotive Malleable Cast Iron vs. AZ63A Magnesium

Automotive malleable cast iron belongs to the iron alloys classification, while AZ63A magnesium belongs to the magnesium alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AZ63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
46
Elongation at Break, % 1.0 to 10
2.2 to 8.0
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
18
Tensile Strength: Ultimate (UTS), MPa 350 to 720
190 to 270
Tensile Strength: Yield (Proof), MPa 220 to 590
81 to 120

Thermal Properties

Latent Heat of Fusion, J/g 260
350
Melting Completion (Liquidus), °C 1410
610
Melting Onset (Solidus), °C 1370
450
Specific Heat Capacity, J/kg-K 480
980
Thermal Conductivity, W/m-K 41
52 to 65
Thermal Expansion, µm/m-K 14
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
12 to 15
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
59 to 74

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.6
1.8
Embodied Carbon, kg CO2/kg material 1.5
22
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
970

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
3.7 to 16
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
71 to 160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
66
Strength to Weight: Axial, points 13 to 26
29 to 41
Strength to Weight: Bending, points 14 to 24
40 to 51
Thermal Diffusivity, mm2/s 11
29 to 37
Thermal Shock Resistance, points 9.9 to 21
11 to 16

Alloy Composition

Aluminum (Al), % 0
5.3 to 6.7
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 93.6 to 96.7
0
Magnesium (Mg), % 0
88.6 to 92.1
Manganese (Mn), % 0.15 to 1.3
0.15 to 0.35
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.3
Sulfur (S), % 0.020 to 0.2
0
Zinc (Zn), % 0
2.5 to 3.5
Residuals, % 0
0 to 0.3