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Automotive Malleable Cast Iron vs. B535.0 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
65
Elastic (Young's, Tensile) Modulus, GPa 180
66
Elongation at Break, % 1.0 to 10
10
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
25
Tensile Strength: Ultimate (UTS), MPa 350 to 720
260
Tensile Strength: Yield (Proof), MPa 220 to 590
130

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1410
630
Melting Onset (Solidus), °C 1370
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 41
96
Thermal Expansion, µm/m-K 14
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
82

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 1.5
9.4
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
22
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 13 to 26
28
Strength to Weight: Bending, points 14 to 24
35
Thermal Diffusivity, mm2/s 11
40
Thermal Shock Resistance, points 9.9 to 21
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.15 to 1.3
0 to 0.050
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.15
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15