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Automotive Malleable Cast Iron vs. Ductile Cast Iron

Both automotive malleable cast iron and ductile cast iron are iron alloys. They have a very high 99% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
160 to 310
Elastic (Young's, Tensile) Modulus, GPa 180
170 to 180
Elongation at Break, % 1.0 to 10
2.1 to 20
Poisson's Ratio 0.29
0.28 to 0.31
Shear Modulus, GPa 70
64 to 70
Tensile Strength: Ultimate (UTS), MPa 350 to 720
460 to 920
Tensile Strength: Yield (Proof), MPa 220 to 590
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 260
270
Melting Completion (Liquidus), °C 1410
1160
Melting Onset (Solidus), °C 1370
1120
Specific Heat Capacity, J/kg-K 480
490
Thermal Conductivity, W/m-K 41
31 to 36
Thermal Expansion, µm/m-K 14
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
1.9
Density, g/cm3 7.6
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 1.5
1.5
Embodied Energy, MJ/kg 20
21
Embodied Water, L/kg 45
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
280 to 1330
Stiffness to Weight: Axial, points 13
12 to 14
Stiffness to Weight: Bending, points 25
24 to 26
Strength to Weight: Axial, points 13 to 26
17 to 35
Strength to Weight: Bending, points 14 to 24
18 to 29
Thermal Diffusivity, mm2/s 11
8.9 to 10
Thermal Shock Resistance, points 9.9 to 21
17 to 35

Alloy Composition

Carbon (C), % 2.2 to 2.9
3.0 to 3.5
Iron (Fe), % 93.6 to 96.7
93.7 to 95.5
Manganese (Mn), % 0.15 to 1.3
0
Phosphorus (P), % 0.020 to 0.15
0 to 0.080
Silicon (Si), % 0.9 to 1.9
1.5 to 2.8
Sulfur (S), % 0.020 to 0.2
0