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Automotive Malleable Cast Iron vs. EN AC-45000 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
77
Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 1.0 to 10
1.1
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
180
Tensile Strength: Yield (Proof), MPa 220 to 590
110

Thermal Properties

Latent Heat of Fusion, J/g 260
470
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 41
120
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
81

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 1.5
7.7
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 45
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
1.7
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
80
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 13 to 26
17
Strength to Weight: Bending, points 14 to 24
24
Thermal Diffusivity, mm2/s 11
47
Thermal Shock Resistance, points 9.9 to 21
8.0

Alloy Composition

Aluminum (Al), % 0
82.2 to 91.8
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
3.0 to 5.0
Iron (Fe), % 93.6 to 96.7
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0
0 to 0.55
Manganese (Mn), % 0.15 to 1.3
0.2 to 0.65
Nickel (Ni), % 0
0 to 0.45
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
5.0 to 7.0
Sulfur (S), % 0.020 to 0.2
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 2.0
Residuals, % 0
0 to 0.35