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Automotive Malleable Cast Iron vs. EN AC-48000 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while EN AC-48000 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is EN AC-48000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 1.0 to 10
1.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
28
Tensile Strength: Ultimate (UTS), MPa 350 to 720
220 to 310
Tensile Strength: Yield (Proof), MPa 220 to 590
210 to 270

Thermal Properties

Latent Heat of Fusion, J/g 260
570
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
7.9
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 45
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.2 to 3.0
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
300 to 510
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 13 to 26
23 to 33
Strength to Weight: Bending, points 14 to 24
31 to 39
Thermal Diffusivity, mm2/s 11
54
Thermal Shock Resistance, points 9.9 to 21
10 to 15

Alloy Composition

Aluminum (Al), % 0
80.4 to 87.2
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0.8 to 1.5
Iron (Fe), % 93.6 to 96.7
0 to 0.7
Magnesium (Mg), % 0
0.8 to 1.5
Manganese (Mn), % 0.15 to 1.3
0 to 0.35
Nickel (Ni), % 0
0.7 to 1.3
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
10.5 to 13.5
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15