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Automotive Malleable Cast Iron vs. ZC63A Magnesium

Automotive malleable cast iron belongs to the iron alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
60
Elastic (Young's, Tensile) Modulus, GPa 180
48
Elongation at Break, % 1.0 to 10
3.3
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
19
Tensile Strength: Ultimate (UTS), MPa 350 to 720
220
Tensile Strength: Yield (Proof), MPa 220 to 590
130

Thermal Properties

Latent Heat of Fusion, J/g 260
330
Melting Completion (Liquidus), °C 1410
550
Melting Onset (Solidus), °C 1370
470
Specific Heat Capacity, J/kg-K 480
950
Thermal Conductivity, W/m-K 41
120
Thermal Expansion, µm/m-K 14
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
13
Density, g/cm3 7.6
2.1
Embodied Carbon, kg CO2/kg material 1.5
22
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
6.3
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
190
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 13 to 26
29
Strength to Weight: Bending, points 14 to 24
38
Thermal Diffusivity, mm2/s 11
58
Thermal Shock Resistance, points 9.9 to 21
12

Alloy Composition

Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
2.4 to 3.0
Iron (Fe), % 93.6 to 96.7
0
Magnesium (Mg), % 0
89.2 to 91.9
Manganese (Mn), % 0.15 to 1.3
0.25 to 0.75
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.2
Sulfur (S), % 0.020 to 0.2
0
Zinc (Zn), % 0
5.5 to 6.5
Residuals, % 0
0 to 0.3