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Commercially Pure Zinc vs. 4145 Aluminum

Commercially pure zinc belongs to the zinc alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is commercially pure zinc and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
73
Elongation at Break, % 38
2.2
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 35
28
Tensile Strength: Ultimate (UTS), MPa 97
120
Tensile Strength: Yield (Proof), MPa 79
68

Thermal Properties

Latent Heat of Fusion, J/g 110
540
Maximum Temperature: Mechanical, °C 90
160
Melting Completion (Liquidus), °C 410
590
Melting Onset (Solidus), °C 400
520
Specific Heat Capacity, J/kg-K 390
880
Thermal Conductivity, W/m-K 110
100
Thermal Expansion, µm/m-K 26
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
26
Electrical Conductivity: Equal Weight (Specific), % IACS 37
84

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 6.6
2.8
Embodied Carbon, kg CO2/kg material 2.8
7.6
Embodied Energy, MJ/kg 53
140
Embodied Water, L/kg 340
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 36
31
Stiffness to Weight: Axial, points 7.4
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 4.1
12
Strength to Weight: Bending, points 7.1
19
Thermal Diffusivity, mm2/s 44
42
Thermal Shock Resistance, points 3.0
5.5

Alloy Composition

Aluminum (Al), % 0 to 0.010
83 to 87.4
Cadmium (Cd), % 0 to 0.010
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.080
3.3 to 4.7
Iron (Fe), % 0 to 0.020
0 to 0.8
Lead (Pb), % 0 to 0.030
0
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Silicon (Si), % 0
9.3 to 10.7
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0 to 0.020
0
Zinc (Zn), % 99.827 to 100
0 to 0.2
Residuals, % 0
0 to 0.15