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Commercially Pure Zinc vs. 5457 Aluminum

Commercially pure zinc belongs to the zinc alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is commercially pure zinc and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 38
6.0 to 22
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 35
26
Tensile Strength: Ultimate (UTS), MPa 97
130 to 210
Tensile Strength: Yield (Proof), MPa 79
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 110
400
Maximum Temperature: Mechanical, °C 90
180
Melting Completion (Liquidus), °C 410
660
Melting Onset (Solidus), °C 400
630
Specific Heat Capacity, J/kg-K 390
900
Thermal Conductivity, W/m-K 110
180
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
46
Electrical Conductivity: Equal Weight (Specific), % IACS 37
150

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.6
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.4
Embodied Energy, MJ/kg 53
160
Embodied Water, L/kg 340
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 36
18 to 250
Stiffness to Weight: Axial, points 7.4
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 4.1
13 to 21
Strength to Weight: Bending, points 7.1
21 to 28
Thermal Diffusivity, mm2/s 44
72
Thermal Shock Resistance, points 3.0
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0 to 0.010
97.8 to 99.05
Cadmium (Cd), % 0 to 0.010
0
Copper (Cu), % 0 to 0.080
0 to 0.2
Iron (Fe), % 0 to 0.020
0 to 0.1
Lead (Pb), % 0 to 0.030
0
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Silicon (Si), % 0
0 to 0.080
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0 to 0.020
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 99.827 to 100
0 to 0.050
Residuals, % 0
0 to 0.1