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Ductile Cast Iron vs. 2095 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
70
Elongation at Break, % 2.1 to 20
8.5
Fracture Toughness, MPa-m1/2 14 to 30
20
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
410
Tensile Strength: Ultimate (UTS), MPa 460 to 920
700
Tensile Strength: Yield (Proof), MPa 310 to 670
610

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 290
210
Melting Completion (Liquidus), °C 1160
660
Melting Onset (Solidus), °C 1120
540
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 31 to 36
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
31
Density, g/cm3 7.1 to 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.6
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 43
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
57
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
2640
Stiffness to Weight: Axial, points 12 to 14
13
Stiffness to Weight: Bending, points 24 to 26
46
Strength to Weight: Axial, points 17 to 35
65
Strength to Weight: Bending, points 18 to 29
59
Thermal Diffusivity, mm2/s 8.9 to 10
49
Thermal Shock Resistance, points 17 to 35
31

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 93.7 to 95.5
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0
0 to 0.25
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15