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Ductile Cast Iron vs. 392.0 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
75
Elongation at Break, % 2.1 to 20
0.86
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
28
Tensile Strength: Ultimate (UTS), MPa 460 to 920
290
Tensile Strength: Yield (Proof), MPa 310 to 670
270

Thermal Properties

Latent Heat of Fusion, J/g 270
670
Maximum Temperature: Mechanical, °C 290
170
Melting Completion (Liquidus), °C 1160
670
Melting Onset (Solidus), °C 1120
580
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 31 to 36
130
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
25
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
90

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.1 to 7.5
2.5
Embodied Carbon, kg CO2/kg material 1.5
7.5
Embodied Energy, MJ/kg 21
140
Embodied Water, L/kg 43
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
490
Stiffness to Weight: Axial, points 12 to 14
17
Stiffness to Weight: Bending, points 24 to 26
56
Strength to Weight: Axial, points 17 to 35
32
Strength to Weight: Bending, points 18 to 29
39
Thermal Diffusivity, mm2/s 8.9 to 10
60
Thermal Shock Resistance, points 17 to 35
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 93.7 to 95.5
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
18 to 20
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5