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Ductile Cast Iron vs. 515.0 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
70
Elongation at Break, % 2.1 to 20
10
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
190
Tensile Strength: Ultimate (UTS), MPa 460 to 920
280

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 290
170
Melting Completion (Liquidus), °C 1160
620
Melting Onset (Solidus), °C 1120
620
Specific Heat Capacity, J/kg-K 490
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.5
8.4
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1120

Common Calculations

Stiffness to Weight: Axial, points 12 to 14
15
Stiffness to Weight: Bending, points 24 to 26
52
Strength to Weight: Axial, points 17 to 35
30
Strength to Weight: Bending, points 18 to 29
36
Thermal Shock Resistance, points 17 to 35
13

Alloy Composition

Aluminum (Al), % 0
93.6 to 96.6
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 93.7 to 95.5
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0
0.4 to 0.6
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0.5 to 10
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15