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Ductile Cast Iron vs. 7003 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
70
Elongation at Break, % 2.1 to 20
11
Poisson's Ratio 0.28 to 0.31
0.32
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
210 to 230
Tensile Strength: Ultimate (UTS), MPa 460 to 920
350 to 390
Tensile Strength: Yield (Proof), MPa 310 to 670
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 290
200
Melting Completion (Liquidus), °C 1160
630
Melting Onset (Solidus), °C 1120
510
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 31 to 36
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.9
Embodied Carbon, kg CO2/kg material 1.5
8.1
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
37 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
630 to 710
Stiffness to Weight: Axial, points 12 to 14
13
Stiffness to Weight: Bending, points 24 to 26
47
Strength to Weight: Axial, points 17 to 35
33 to 37
Strength to Weight: Bending, points 18 to 29
37 to 40
Thermal Diffusivity, mm2/s 8.9 to 10
59
Thermal Shock Resistance, points 17 to 35
15 to 17

Alloy Composition

Aluminum (Al), % 0
90.6 to 94.5
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 93.7 to 95.5
0 to 0.35
Magnesium (Mg), % 0
0.5 to 1.0
Manganese (Mn), % 0
0 to 0.3
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
5.0 to 6.5
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants