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Ductile Cast Iron vs. AWS ER80S-Ni2

Both ductile cast iron and AWS ER80S-Ni2 are iron alloys. They have a very high 95% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is AWS ER80S-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
190
Elongation at Break, % 2.1 to 20
27
Poisson's Ratio 0.28 to 0.31
0.29
Shear Modulus, GPa 64 to 70
72
Tensile Strength: Ultimate (UTS), MPa 460 to 920
620
Tensile Strength: Yield (Proof), MPa 310 to 670
540

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1160
1450
Melting Onset (Solidus), °C 1120
1410
Specific Heat Capacity, J/kg-K 490
470
Thermal Conductivity, W/m-K 31 to 36
52
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
3.4
Density, g/cm3 7.1 to 7.5
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.6
Embodied Energy, MJ/kg 21
22
Embodied Water, L/kg 43
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
160
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
770
Stiffness to Weight: Axial, points 12 to 14
13
Stiffness to Weight: Bending, points 24 to 26
24
Strength to Weight: Axial, points 17 to 35
22
Strength to Weight: Bending, points 18 to 29
21
Thermal Diffusivity, mm2/s 8.9 to 10
14
Thermal Shock Resistance, points 17 to 35
18

Alloy Composition

Carbon (C), % 3.0 to 3.5
0 to 0.12
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 93.7 to 95.5
94.2 to 97.6
Manganese (Mn), % 0
0 to 1.3
Nickel (Ni), % 0
2.0 to 2.8
Phosphorus (P), % 0 to 0.080
0 to 0.025
Silicon (Si), % 1.5 to 2.8
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Residuals, % 0
0 to 0.5