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Ductile Cast Iron vs. EN AC-42000 Aluminum

Ductile cast iron belongs to the iron alloys classification, while EN AC-42000 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is EN AC-42000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
59 to 91
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
70
Elongation at Break, % 2.1 to 20
1.1 to 2.4
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Tensile Strength: Ultimate (UTS), MPa 460 to 920
170 to 270
Tensile Strength: Yield (Proof), MPa 310 to 670
95 to 230

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 290
170
Melting Completion (Liquidus), °C 1160
610
Melting Onset (Solidus), °C 1120
600
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 31 to 36
160
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
2.8 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
64 to 370
Stiffness to Weight: Axial, points 12 to 14
15
Stiffness to Weight: Bending, points 24 to 26
53
Strength to Weight: Axial, points 17 to 35
18 to 28
Strength to Weight: Bending, points 18 to 29
26 to 35
Thermal Diffusivity, mm2/s 8.9 to 10
66
Thermal Shock Resistance, points 17 to 35
7.9 to 12

Alloy Composition

Aluminum (Al), % 0
89.9 to 93.3
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 93.7 to 95.5
0 to 0.55
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.2 to 0.65
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
6.5 to 7.5
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants