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Ductile Cast Iron vs. EN AC-45400 Aluminum

Ductile cast iron belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
86
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
72
Elongation at Break, % 2.1 to 20
6.7
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
27
Tensile Strength: Ultimate (UTS), MPa 460 to 920
260
Tensile Strength: Yield (Proof), MPa 310 to 670
130

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 290
170
Melting Completion (Liquidus), °C 1160
630
Melting Onset (Solidus), °C 1120
560
Specific Heat Capacity, J/kg-K 490
880
Thermal Conductivity, W/m-K 31 to 36
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
95

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.1 to 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.5
7.8
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
14
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
110
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
49
Strength to Weight: Axial, points 17 to 35
25
Strength to Weight: Bending, points 18 to 29
32
Thermal Diffusivity, mm2/s 8.9 to 10
54
Thermal Shock Resistance, points 17 to 35
12

Alloy Composition

Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
2.6 to 3.6
Iron (Fe), % 93.7 to 95.5
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
4.5 to 6.0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15