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Ductile Cast Iron vs. ZE41A Magnesium

Ductile cast iron belongs to the iron alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
63
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
45
Elongation at Break, % 2.1 to 20
3.3
Fracture Toughness, MPa-m1/2 14 to 30
16
Poisson's Ratio 0.28 to 0.31
0.29
Shear Modulus, GPa 64 to 70
18
Shear Strength, MPa 420 to 800
150
Tensile Strength: Ultimate (UTS), MPa 460 to 920
210
Tensile Strength: Yield (Proof), MPa 310 to 670
140

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Maximum Temperature: Mechanical, °C 290
150
Melting Completion (Liquidus), °C 1160
640
Melting Onset (Solidus), °C 1120
540
Specific Heat Capacity, J/kg-K 490
970
Thermal Conductivity, W/m-K 31 to 36
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
18
Density, g/cm3 7.1 to 7.5
1.9
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 21
170
Embodied Water, L/kg 43
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
220
Stiffness to Weight: Axial, points 12 to 14
13
Stiffness to Weight: Bending, points 24 to 26
63
Strength to Weight: Axial, points 17 to 35
31
Strength to Weight: Bending, points 18 to 29
41
Thermal Diffusivity, mm2/s 8.9 to 10
59
Thermal Shock Resistance, points 17 to 35
12

Alloy Composition

Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.7 to 95.5
0
Magnesium (Mg), % 0
91.7 to 95.4
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Zinc (Zn), % 0
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3