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Ductile Cast Iron vs. ZK40A Magnesium

Ductile cast iron belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
45
Elongation at Break, % 2.1 to 20
4.2
Poisson's Ratio 0.28 to 0.31
0.29
Shear Modulus, GPa 64 to 70
17
Shear Strength, MPa 420 to 800
160
Tensile Strength: Ultimate (UTS), MPa 460 to 920
280
Tensile Strength: Yield (Proof), MPa 310 to 670
260

Thermal Properties

Latent Heat of Fusion, J/g 270
340
Maximum Temperature: Mechanical, °C 290
120
Melting Completion (Liquidus), °C 1160
600
Melting Onset (Solidus), °C 1120
540
Specific Heat Capacity, J/kg-K 490
970
Thermal Conductivity, W/m-K 31 to 36
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
13
Density, g/cm3 7.1 to 7.5
1.8
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 43
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
12
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
740
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
65
Strength to Weight: Axial, points 17 to 35
43
Strength to Weight: Bending, points 18 to 29
53
Thermal Diffusivity, mm2/s 8.9 to 10
62
Thermal Shock Resistance, points 17 to 35
17

Alloy Composition

Carbon (C), % 3.0 to 3.5
0
Iron (Fe), % 93.7 to 95.5
0
Magnesium (Mg), % 0
94.2 to 96.1
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3