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EN 1.0446 Cast Steel vs. 4004 Aluminum

EN 1.0446 cast steel belongs to the iron alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.0446 cast steel and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 25
2.4
Fatigue Strength, MPa 200
42
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 530
110
Tensile Strength: Yield (Proof), MPa 270
60

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Maximum Temperature: Mechanical, °C 400
160
Melting Completion (Liquidus), °C 1470
600
Melting Onset (Solidus), °C 1430
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 53
130
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.7
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 1.4
8.0
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 190
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 19
12
Strength to Weight: Bending, points 18
20
Thermal Diffusivity, mm2/s 14
58
Thermal Shock Resistance, points 17
5.1

Alloy Composition

Aluminum (Al), % 0
86 to 90
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 99.935 to 100
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0
9.0 to 10.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15