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EN 1.0535 Steel vs. 2018 Aluminum

EN 1.0535 steel belongs to the iron alloys classification, while 2018 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.0535 steel and the bottom bar is 2018 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
120
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 12
9.6
Fatigue Strength, MPa 210
120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 420
270
Tensile Strength: Ultimate (UTS), MPa 690
420
Tensile Strength: Yield (Proof), MPa 340
310

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
220
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 48
150
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
11
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 1.4
8.1
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 69
37
Resilience: Unit (Modulus of Resilience), kJ/m3 310
670
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 25
38
Strength to Weight: Bending, points 22
41
Thermal Diffusivity, mm2/s 13
57
Thermal Shock Resistance, points 22
19

Alloy Composition

Aluminum (Al), % 0
89.7 to 94.4
Carbon (C), % 0.52 to 0.6
0
Chromium (Cr), % 0 to 0.4
0 to 0.1
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 97.1 to 98.9
0 to 1.0
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0.6 to 0.9
0 to 0.2
Molybdenum (Mo), % 0 to 0.1
0
Nickel (Ni), % 0 to 0.4
1.7 to 2.3
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.4
0 to 0.9
Sulfur (S), % 0 to 0.045
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15