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EN 1.0535 Steel vs. 384.0 Aluminum

EN 1.0535 steel belongs to the iron alloys classification, while 384.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.0535 steel and the bottom bar is 384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
85
Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 12
2.5
Fatigue Strength, MPa 210
140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 420
200
Tensile Strength: Ultimate (UTS), MPa 690
330
Tensile Strength: Yield (Proof), MPa 340
170

Thermal Properties

Latent Heat of Fusion, J/g 250
550
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
580
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 48
96
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
22
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
69

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
11
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.4
7.4
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 47
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 69
6.9
Resilience: Unit (Modulus of Resilience), kJ/m3 310
190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 25
32
Strength to Weight: Bending, points 22
37
Thermal Diffusivity, mm2/s 13
39
Thermal Shock Resistance, points 22
15

Alloy Composition

Aluminum (Al), % 0
77.3 to 86.5
Carbon (C), % 0.52 to 0.6
0
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0
3.0 to 4.5
Iron (Fe), % 97.1 to 98.9
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 0.9
0 to 0.5
Molybdenum (Mo), % 0 to 0.1
0
Nickel (Ni), % 0 to 0.4
0 to 0.5
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.4
10.5 to 12
Sulfur (S), % 0 to 0.045
0
Tin (Sn), % 0
0 to 0.35
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.5