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EN 1.1151 Steel vs. 4032 Aluminum

EN 1.1151 steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.1151 steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 150
120
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 21 to 26
6.7
Fatigue Strength, MPa 180 to 240
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Shear Strength, MPa 300 to 330
260
Tensile Strength: Ultimate (UTS), MPa 460 to 520
390
Tensile Strength: Yield (Proof), MPa 240 to 340
320

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
570
Melting Onset (Solidus), °C 1420
530
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 50
140
Thermal Expansion, µm/m-K 12
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
10
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 47
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 100
25
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 310
700
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 16 to 18
41
Strength to Weight: Bending, points 17 to 18
45
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 15 to 16
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0.17 to 0.24
0
Chromium (Cr), % 0 to 0.4
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 97.7 to 99.43
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0.4 to 0.7
0
Molybdenum (Mo), % 0 to 0.1
0
Nickel (Ni), % 0 to 0.4
0.5 to 1.3
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 0.4
11 to 13.5
Sulfur (S), % 0 to 0.035
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15