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EN 1.1221 Steel vs. 5754 Aluminum

EN 1.1221 steel belongs to the iron alloys classification, while 5754 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.1221 steel and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 250
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 10 to 21
2.0 to 19
Fatigue Strength, MPa 240 to 340
66 to 140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 450 to 520
120 to 190
Tensile Strength: Ultimate (UTS), MPa 730 to 870
200 to 330
Tensile Strength: Yield (Proof), MPa 390 to 550
80 to 280

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1410
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 48
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.7
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 67 to 130
6.1 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 410 to 800
47 to 580
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 26 to 31
21 to 34
Strength to Weight: Bending, points 23 to 26
28 to 39
Thermal Diffusivity, mm2/s 13
54
Thermal Shock Resistance, points 23 to 28
8.9 to 14

Alloy Composition

Aluminum (Al), % 0
94.2 to 97.4
Carbon (C), % 0.57 to 0.65
0
Chromium (Cr), % 0 to 0.4
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.1 to 98.8
0 to 0.4
Magnesium (Mg), % 0
2.6 to 3.6
Manganese (Mn), % 0.6 to 0.9
0 to 0.5
Molybdenum (Mo), % 0 to 0.1
0
Nickel (Ni), % 0 to 0.4
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 0.4
0 to 0.4
Sulfur (S), % 0 to 0.035
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants