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EN 1.3542 Stainless Steel vs. 2024 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 720
200 to 540

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 770
200
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1390
500
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 29
120
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
90

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
11
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1140

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 26
18 to 50
Strength to Weight: Bending, points 23
25 to 49
Thermal Diffusivity, mm2/s 7.9
46
Thermal Shock Resistance, points 26
8.6 to 24

Alloy Composition

Aluminum (Al), % 0
90.7 to 94.7
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0 to 0.1
Copper (Cu), % 0
3.8 to 4.9
Iron (Fe), % 82.7 to 87.5
0 to 0.5
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 1.0
0.3 to 0.9
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15