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EN 1.3542 Stainless Steel vs. 5657 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while 5657 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 720
150 to 200

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 770
180
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1390
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 29
210
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
54
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
180

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.4
Embodied Energy, MJ/kg 29
160
Embodied Water, L/kg 100
1200

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 26
15 to 20
Strength to Weight: Bending, points 23
23 to 28
Thermal Diffusivity, mm2/s 7.9
84
Thermal Shock Resistance, points 26
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 0
98.5 to 99.4
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0
Copper (Cu), % 0
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 82.7 to 87.5
0 to 0.1
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 0 to 1.0
0 to 0.030
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.050