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EN 1.3542 Stainless Steel vs. 7204 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 720
220 to 380

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 770
210
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1390
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 29
150
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
39
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 2.0
8.4
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1140

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 26
21 to 36
Strength to Weight: Bending, points 23
28 to 40
Thermal Diffusivity, mm2/s 7.9
58
Thermal Shock Resistance, points 26
9.4 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 94.8
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0 to 0.3
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 82.7 to 87.5
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0.2 to 0.7
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15