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EN 1.3542 Stainless Steel vs. A444.0 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while A444.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is A444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 720
160

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 770
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1390
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 29
160
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
41
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
140

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.0
7.9
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1110

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 26
17
Strength to Weight: Bending, points 23
25
Thermal Diffusivity, mm2/s 7.9
68
Thermal Shock Resistance, points 26
7.3

Alloy Composition

Aluminum (Al), % 0
91.6 to 93.5
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 82.7 to 87.5
0 to 0.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15