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EN 1.3542 Stainless Steel vs. EN AC-21000 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while EN AC-21000 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is EN AC-21000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
100
Elastic (Young's, Tensile) Modulus, GPa 190
71
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 720
340

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 770
170
Melting Completion (Liquidus), °C 1440
670
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 29
130
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
100

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
11
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 2.0
8.0
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 26
32
Strength to Weight: Bending, points 23
36
Thermal Diffusivity, mm2/s 7.9
49
Thermal Shock Resistance, points 26
15

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 82.7 to 87.5
0 to 0.35
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1