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EN 1.3542 Stainless Steel vs. EN AC-42100 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while EN AC-42100 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
91
Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 720
280 to 290

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 770
170
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1390
600
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 29
150
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
41
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
140

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.0
8.0
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1110

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 26
30 to 31
Strength to Weight: Bending, points 23
37 to 38
Thermal Diffusivity, mm2/s 7.9
66
Thermal Shock Resistance, points 26
13

Alloy Composition

Aluminum (Al), % 0
91.3 to 93.3
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 82.7 to 87.5
0 to 0.19
Magnesium (Mg), % 0
0.25 to 0.45
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1