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EN 1.3542 Stainless Steel vs. EN AC-45400 Aluminum

EN 1.3542 stainless steel belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3542 stainless steel and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
86
Elastic (Young's, Tensile) Modulus, GPa 190
72
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 720
260

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 770
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 29
140
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.6
95

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.0
7.8
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 100
1100

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 23
32
Thermal Diffusivity, mm2/s 7.9
54
Thermal Shock Resistance, points 26
12

Alloy Composition

Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 0.6 to 0.7
0
Chromium (Cr), % 12.5 to 14.5
0
Copper (Cu), % 0
2.6 to 3.6
Iron (Fe), % 82.7 to 87.5
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.55
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15