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EN 1.3961 Alloy vs. 2025 Aluminum

EN 1.3961 alloy belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3961 alloy and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 31
15
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 300
240
Tensile Strength: Ultimate (UTS), MPa 450
400
Tensile Strength: Yield (Proof), MPa 310
260

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
520
Specific Heat Capacity, J/kg-K 460
870
Thermal Expansion, µm/m-K 1.3
23

Otherwise Unclassified Properties

Base Metal Price, % relative 25
10
Density, g/cm3 8.2
3.0
Embodied Carbon, kg CO2/kg material 4.8
7.9
Embodied Energy, MJ/kg 66
150
Embodied Water, L/kg 110
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
55
Resilience: Unit (Modulus of Resilience), kJ/m3 250
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 15
37
Strength to Weight: Bending, points 16
40
Thermal Shock Resistance, points 130
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 0 to 0.25
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 60.7 to 65
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.5
0.4 to 1.2
Molybdenum (Mo), % 0 to 1.0
0
Nickel (Ni), % 35 to 37
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0.5 to 1.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15