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EN 1.3961 Alloy vs. 5040 Aluminum

EN 1.3961 alloy belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3961 alloy and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 31
5.7 to 6.8
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 300
140 to 150
Tensile Strength: Ultimate (UTS), MPa 450
240 to 260
Tensile Strength: Yield (Proof), MPa 310
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1390
600
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 1.3
23

Otherwise Unclassified Properties

Base Metal Price, % relative 25
9.5
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 4.8
8.3
Embodied Energy, MJ/kg 66
150
Embodied Water, L/kg 110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 250
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
24 to 26
Strength to Weight: Bending, points 16
31 to 32
Thermal Shock Resistance, points 130
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 0 to 0.25
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 60.7 to 65
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.5
0.9 to 1.4
Molybdenum (Mo), % 0 to 1.0
0
Nickel (Ni), % 35 to 37
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.020
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15