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EN 1.3963 Alloy vs. 5042 Aluminum

EN 1.3963 alloy belongs to the iron alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.3963 alloy and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 29
1.1 to 3.4
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 290
200
Tensile Strength: Ultimate (UTS), MPa 440
340 to 360
Tensile Strength: Yield (Proof), MPa 310
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 1.6
24

Otherwise Unclassified Properties

Base Metal Price, % relative 25
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 4.8
8.8
Embodied Energy, MJ/kg 66
150
Embodied Water, L/kg 110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 260
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
35 to 37
Strength to Weight: Bending, points 16
40 to 42
Thermal Shock Resistance, points 110
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 0 to 0.25
0 to 0.1
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 60.5 to 64.9
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 0.5
0.2 to 0.5
Molybdenum (Mo), % 0 to 1.0
0
Nickel (Ni), % 35 to 37
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0.1 to 0.2
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15