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EN 1.4020 Stainless Steel vs. 2025 Aluminum

EN 1.4020 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4020 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
110
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 13 to 34
15
Fatigue Strength, MPa 340 to 540
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 510 to 680
240
Tensile Strength: Ultimate (UTS), MPa 770 to 1130
400
Tensile Strength: Yield (Proof), MPa 430 to 950
260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 890
190
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1350
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Expansion, µm/m-K 17
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 2.5
7.9
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 220
55
Resilience: Unit (Modulus of Resilience), kJ/m3 460 to 2290
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 28 to 41
37
Strength to Weight: Bending, points 25 to 32
40
Thermal Shock Resistance, points 16 to 23
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 16.5 to 19
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 62.8 to 71.8
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 11 to 14
0.4 to 1.2
Nickel (Ni), % 0.5 to 2.5
0
Nitrogen (N), % 0.2 to 0.45
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15