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EN 1.4020 Stainless Steel vs. 4045 Aluminum

EN 1.4020 stainless steel belongs to the iron alloys classification, while 4045 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4020 stainless steel and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 13 to 34
2.3
Fatigue Strength, MPa 340 to 540
45
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 510 to 680
69
Tensile Strength: Ultimate (UTS), MPa 770 to 1130
120
Tensile Strength: Yield (Proof), MPa 430 to 950
64

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Maximum Temperature: Mechanical, °C 890
160
Melting Completion (Liquidus), °C 1390
600
Melting Onset (Solidus), °C 1350
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
21

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 2.5
7.8
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 220
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 460 to 2290
29
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 28 to 41
13
Strength to Weight: Bending, points 25 to 32
21
Thermal Shock Resistance, points 16 to 23
5.7

Alloy Composition

Aluminum (Al), % 0
87.4 to 91
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 16.5 to 19
0
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 62.8 to 71.8
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 11 to 14
0 to 0.050
Nickel (Ni), % 0.5 to 2.5
0
Nitrogen (N), % 0.2 to 0.45
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
9.0 to 11
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15