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EN 1.4020 Stainless Steel vs. 4115 Aluminum

EN 1.4020 stainless steel belongs to the iron alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4020 stainless steel and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 13 to 34
1.1 to 11
Fatigue Strength, MPa 340 to 540
39 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
71 to 130
Tensile Strength: Ultimate (UTS), MPa 770 to 1130
120 to 220
Tensile Strength: Yield (Proof), MPa 430 to 950
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
420
Maximum Temperature: Mechanical, °C 890
160
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1350
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.5
8.1
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 220
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 460 to 2290
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
12 to 23
Strength to Weight: Bending, points 25 to 32
20 to 30
Thermal Shock Resistance, points 16 to 23
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 0
94.6 to 97.4
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 16.5 to 19
0
Copper (Cu), % 0
0.1 to 0.5
Iron (Fe), % 62.8 to 71.8
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 11 to 14
0.6 to 1.2
Nickel (Ni), % 0.5 to 2.5
0
Nitrogen (N), % 0.2 to 0.45
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15