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EN 1.4020 Stainless Steel vs. 6025 Aluminum

EN 1.4020 stainless steel belongs to the iron alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4020 stainless steel and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 13 to 34
2.8 to 10
Fatigue Strength, MPa 340 to 540
67 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
110 to 140
Tensile Strength: Ultimate (UTS), MPa 770 to 1130
190 to 240
Tensile Strength: Yield (Proof), MPa 430 to 950
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Maximum Temperature: Mechanical, °C 890
160
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1350
550
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 2.5
8.5
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 220
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 460 to 2290
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
19 to 24
Strength to Weight: Bending, points 25 to 32
26 to 31
Thermal Shock Resistance, points 16 to 23
8.2 to 10

Alloy Composition

Aluminum (Al), % 0
91.7 to 96.3
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 16.5 to 19
0 to 0.2
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 62.8 to 71.8
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 11 to 14
0.6 to 1.4
Nickel (Ni), % 0.5 to 2.5
0
Nitrogen (N), % 0.2 to 0.45
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.8 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15