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EN 1.4020 Stainless Steel vs. 7204 Aluminum

EN 1.4020 stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4020 stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 13 to 34
11 to 13
Fatigue Strength, MPa 340 to 540
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
130 to 220
Tensile Strength: Ultimate (UTS), MPa 770 to 1130
220 to 380
Tensile Strength: Yield (Proof), MPa 430 to 950
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 890
210
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1350
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 2.5
8.4
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 220
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 460 to 2290
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 28 to 41
21 to 36
Strength to Weight: Bending, points 25 to 32
28 to 40
Thermal Shock Resistance, points 16 to 23
9.4 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 94.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 16.5 to 19
0 to 0.3
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 62.8 to 71.8
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 11 to 14
0.2 to 0.7
Nickel (Ni), % 0.5 to 2.5
0
Nitrogen (N), % 0.2 to 0.45
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15