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EN 1.4024 Stainless Steel vs. A242.0 Aluminum

EN 1.4024 stainless steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4024 stainless steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 15 to 22
1.6
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 590 to 750
220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 760
210
Melting Completion (Liquidus), °C 1440
680
Melting Onset (Solidus), °C 1400
550
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 30
140
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
12
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 21 to 27
20
Strength to Weight: Bending, points 20 to 24
26
Thermal Diffusivity, mm2/s 8.1
52
Thermal Shock Resistance, points 21 to 26
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0.12 to 0.17
0
Chromium (Cr), % 12 to 14
0.15 to 0.25
Copper (Cu), % 0
3.7 to 4.5
Iron (Fe), % 83.8 to 87.9
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15