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EN 1.4122 Stainless Steel vs. 5252 Aluminum

EN 1.4122 stainless steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4122 stainless steel and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 14
4.5 to 11
Fatigue Strength, MPa 260 to 360
100 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
25
Shear Strength, MPa 480 to 520
140 to 160
Tensile Strength: Ultimate (UTS), MPa 790 to 850
230 to 290
Tensile Strength: Yield (Proof), MPa 450 to 630
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 870
180
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 15
140
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
34
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.4
8.7
Embodied Energy, MJ/kg 33
160
Embodied Water, L/kg 120
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 93 to 110
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 520 to 1000
210 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 28 to 31
23 to 30
Strength to Weight: Bending, points 25 to 26
31 to 36
Thermal Diffusivity, mm2/s 4.0
57
Thermal Shock Resistance, points 28 to 30
10 to 13

Alloy Composition

Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 0.33 to 0.45
0
Chromium (Cr), % 15.5 to 17.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 77.2 to 83.4
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.5
0 to 0.1
Molybdenum (Mo), % 0.8 to 1.3
0
Nickel (Ni), % 0 to 1.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1