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EN 1.4378 Stainless Steel vs. EN AC-46400 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
77 to 120
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 14 to 34
1.1 to 1.7
Fatigue Strength, MPa 340 to 550
75 to 85
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
170 to 310
Tensile Strength: Yield (Proof), MPa 430 to 970
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 290
520
Maximum Temperature: Mechanical, °C 910
170
Melting Completion (Liquidus), °C 1390
610
Melting Onset (Solidus), °C 1350
570
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 17
22

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.7
7.8
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 150
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
82 to 500
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 28 to 41
18 to 32
Strength to Weight: Bending, points 24 to 31
26 to 38
Thermal Shock Resistance, points 16 to 23
7.8 to 14

Alloy Composition

Aluminum (Al), % 0
85.4 to 90.5
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0.8 to 1.3
Iron (Fe), % 61.2 to 69
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 11.5 to 14.5
0.15 to 0.55
Nickel (Ni), % 2.3 to 3.7
0 to 0.2
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
8.3 to 9.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.8
Residuals, % 0
0 to 0.25