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EN 1.4404 Stainless Steel vs. 4104 Aluminum

EN 1.4404 stainless steel belongs to the iron alloys classification, while 4104 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4404 stainless steel and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 14 to 43
2.4
Fatigue Strength, MPa 220 to 320
42
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
27
Shear Strength, MPa 420 to 550
63
Tensile Strength: Ultimate (UTS), MPa 600 to 900
110
Tensile Strength: Yield (Proof), MPa 240 to 570
60

Thermal Properties

Latent Heat of Fusion, J/g 290
540
Maximum Temperature: Mechanical, °C 950
160
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 16
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.8
8.0
Embodied Energy, MJ/kg 52
150
Embodied Water, L/kg 150
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 210
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 800
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 21 to 32
12
Strength to Weight: Bending, points 20 to 26
20
Thermal Diffusivity, mm2/s 4.0
58
Thermal Shock Resistance, points 13 to 20
5.1

Alloy Composition

Aluminum (Al), % 0
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 62.8 to 71.5
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 2.0
0 to 0.1
Molybdenum (Mo), % 2.0 to 2.5
0
Nickel (Ni), % 10 to 13
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
9.0 to 10.5
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15