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EN 1.4415 Stainless Steel vs. 2025 Aluminum

EN 1.4415 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4415 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 17 to 20
15
Fatigue Strength, MPa 470 to 510
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 520 to 570
240
Tensile Strength: Ultimate (UTS), MPa 830 to 930
400
Tensile Strength: Yield (Proof), MPa 730 to 840
260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 790
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 19
150
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
10
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.6
7.9
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 160
55
Resilience: Unit (Modulus of Resilience), kJ/m3 1350 to 1790
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 29 to 33
37
Strength to Weight: Bending, points 25 to 27
40
Thermal Diffusivity, mm2/s 5.1
58
Thermal Shock Resistance, points 30 to 34
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 75.9 to 82.4
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.5
0.4 to 1.2
Molybdenum (Mo), % 1.5 to 2.5
0
Nickel (Ni), % 4.5 to 6.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.5 to 1.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.010
0 to 0.15
Vanadium (V), % 0.1 to 0.5
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15