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EN 1.4415 Stainless Steel vs. 7204 Aluminum

EN 1.4415 stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4415 stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17 to 20
11 to 13
Fatigue Strength, MPa 470 to 510
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 520 to 570
130 to 220
Tensile Strength: Ultimate (UTS), MPa 830 to 930
220 to 380
Tensile Strength: Yield (Proof), MPa 730 to 840
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 790
210
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 19
150
Thermal Expansion, µm/m-K 9.9
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.9
2.9
Embodied Carbon, kg CO2/kg material 3.6
8.4
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 160
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 1350 to 1790
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 29 to 33
21 to 36
Strength to Weight: Bending, points 25 to 27
28 to 40
Thermal Diffusivity, mm2/s 5.1
58
Thermal Shock Resistance, points 30 to 34
9.4 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 94.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.3
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 75.9 to 82.4
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 0.5
0.2 to 0.7
Molybdenum (Mo), % 1.5 to 2.5
0
Nickel (Ni), % 4.5 to 6.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.010
0 to 0.2
Vanadium (V), % 0.1 to 0.5
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants