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EN 1.4416 Stainless Steel vs. 1235 Aluminum

EN 1.4416 stainless steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4416 stainless steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 34
28 to 34
Fatigue Strength, MPa 170
23 to 58
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 500
80 to 84
Tensile Strength: Yield (Proof), MPa 210
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 12
230
Thermal Expansion, µm/m-K 15
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.7
60
Electrical Conductivity: Equal Weight (Specific), % IACS 1.9
200

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 5.8
8.3
Embodied Energy, MJ/kg 79
160
Embodied Water, L/kg 190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 110
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
8.2 to 8.6
Strength to Weight: Bending, points 17
15 to 16
Thermal Diffusivity, mm2/s 3.2
93
Thermal Shock Resistance, points 12
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 19 to 21
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 45.2 to 52.4
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.050
Molybdenum (Mo), % 4.5 to 5.5
0
Nickel (Ni), % 24 to 26
0
Nitrogen (N), % 0.12 to 0.2
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 1.0
0 to 0.65
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1