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EN 1.4521 Stainless Steel vs. 2025 Aluminum

EN 1.4521 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4521 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 23
15
Fatigue Strength, MPa 230
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
27
Shear Strength, MPa 330
240
Tensile Strength: Ultimate (UTS), MPa 520
400
Tensile Strength: Yield (Proof), MPa 340
260

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 930
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 2.8
7.9
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
55
Resilience: Unit (Modulus of Resilience), kJ/m3 280
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 19
37
Strength to Weight: Bending, points 19
40
Thermal Diffusivity, mm2/s 6.2
58
Thermal Shock Resistance, points 18
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 17 to 20
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 74.6 to 81.1
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0.4 to 1.2
Molybdenum (Mo), % 1.8 to 2.5
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.15 to 0.8
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15