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EN 1.4525 Stainless Steel vs. 6063A Aluminum

EN 1.4525 stainless steel belongs to the iron alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4525 stainless steel and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 5.6 to 13
6.7 to 18
Fatigue Strength, MPa 480 to 540
53 to 80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 1030 to 1250
130 to 260
Tensile Strength: Yield (Proof), MPa 840 to 1120
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 860
160
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 18
200
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.3
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 68 to 130
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 1820 to 3230
22 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 36 to 45
13 to 26
Strength to Weight: Bending, points 29 to 33
21 to 33
Thermal Diffusivity, mm2/s 4.7
83
Thermal Shock Resistance, points 34 to 41
5.6 to 11

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0 to 0.050
Copper (Cu), % 2.5 to 4.0
0 to 0.1
Iron (Fe), % 70.4 to 79
0.15 to 0.35
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 0 to 0.8
0
Nickel (Ni), % 3.5 to 5.5
0
Niobium (Nb), % 0 to 0.35
0
Nitrogen (N), % 0 to 0.050
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 0.8
0.3 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants