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EN 1.4527 Stainless Steel vs. 5040 Aluminum

EN 1.4527 stainless steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4527 stainless steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 40
5.7 to 6.8
Fatigue Strength, MPa 170
100 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 480
240 to 260
Tensile Strength: Yield (Proof), MPa 190
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1410
650
Melting Onset (Solidus), °C 1360
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 15
160
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 32
9.5
Density, g/cm3 8.1
2.8
Embodied Carbon, kg CO2/kg material 5.6
8.3
Embodied Energy, MJ/kg 78
150
Embodied Water, L/kg 210
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 95
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
24 to 26
Strength to Weight: Bending, points 17
31 to 32
Thermal Diffusivity, mm2/s 4.0
64
Thermal Shock Resistance, points 12
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 19 to 22
0.1 to 0.3
Copper (Cu), % 3.0 to 4.0
0 to 0.25
Iron (Fe), % 37.4 to 48.5
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 1.5
0.9 to 1.4
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 27.5 to 30.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.5
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15