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EN 1.4527 Stainless Steel vs. 6016 Aluminum

EN 1.4527 stainless steel belongs to the iron alloys classification, while 6016 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4527 stainless steel and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
55 to 80
Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 40
11 to 27
Fatigue Strength, MPa 170
68 to 89
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 480
200 to 280
Tensile Strength: Yield (Proof), MPa 190
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 310
410
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1410
660
Melting Onset (Solidus), °C 1360
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 15
190 to 210
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 32
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 5.6
8.2
Embodied Energy, MJ/kg 78
150
Embodied Water, L/kg 210
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 95
82 to 340
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 17
21 to 29
Strength to Weight: Bending, points 17
29 to 35
Thermal Diffusivity, mm2/s 4.0
77 to 86
Thermal Shock Resistance, points 12
9.1 to 12

Alloy Composition

Aluminum (Al), % 0
96.4 to 98.8
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 19 to 22
0 to 0.1
Copper (Cu), % 3.0 to 4.0
0 to 0.2
Iron (Fe), % 37.4 to 48.5
0 to 0.5
Magnesium (Mg), % 0
0.25 to 0.6
Manganese (Mn), % 0 to 1.5
0 to 0.2
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 27.5 to 30.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.5
1.0 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15