EN 1.4541 Stainless Steel vs. SAE-AISI 1040 Steel
Both EN 1.4541 stainless steel and SAE-AISI 1040 steel are iron alloys. They have 70% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.
For each property being compared, the top bar is EN 1.4541 stainless steel and the bottom bar is SAE-AISI 1040 steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 190 to 270 | |
| 160 to 180 |
| Elastic (Young's, Tensile) Modulus, GPa | 200 | |
| 190 |
| Elongation at Break, % | 14 to 40 | |
| 13 to 20 |
| Fatigue Strength, MPa | 190 to 330 | |
| 220 to 340 |
| Poisson's Ratio | 0.28 | |
| 0.29 |
| Shear Modulus, GPa | 77 | |
| 73 |
| Shear Strength, MPa | 410 to 550 | |
| 350 to 390 |
| Tensile Strength: Ultimate (UTS), MPa | 600 to 900 | |
| 570 to 640 |
| Tensile Strength: Yield (Proof), MPa | 220 to 570 | |
| 320 to 530 |
Thermal Properties
| Latent Heat of Fusion, J/g | 290 | |
| 250 |
| Maximum Temperature: Mechanical, °C | 940 | |
| 400 |
| Melting Completion (Liquidus), °C | 1430 | |
| 1460 |
| Melting Onset (Solidus), °C | 1380 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 480 | |
| 470 |
| Thermal Conductivity, W/m-K | 15 | |
| 51 |
| Thermal Expansion, µm/m-K | 16 | |
| 12 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 2.4 | |
| 7.0 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 2.7 | |
| 8.0 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 16 | |
| 1.8 |
| Density, g/cm3 | 7.8 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 3.2 | |
| 1.4 |
| Embodied Energy, MJ/kg | 46 | |
| 18 |
| Embodied Water, L/kg | 140 | |
| 46 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 110 to 190 | |
| 79 to 96 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 120 to 830 | |
| 270 to 760 |
| Stiffness to Weight: Axial, points | 14 | |
| 13 |
| Stiffness to Weight: Bending, points | 25 | |
| 24 |
| Strength to Weight: Axial, points | 21 to 32 | |
| 20 to 23 |
| Strength to Weight: Bending, points | 20 to 27 | |
| 19 to 21 |
| Thermal Diffusivity, mm2/s | 4.0 | |
| 14 |
| Thermal Shock Resistance, points | 14 to 20 | |
| 18 to 20 |
Alloy Composition
| Carbon (C), % | 0 to 0.080 | |
| 0.37 to 0.44 |
| Chromium (Cr), % | 17 to 19 | |
| 0 |
| Iron (Fe), % | 65.2 to 74 | |
| 98.6 to 99.03 |
| Manganese (Mn), % | 0 to 2.0 | |
| 0.6 to 0.9 |
| Nickel (Ni), % | 9.0 to 12 | |
| 0 |
| Phosphorus (P), % | 0 to 0.045 | |
| 0 to 0.040 |
| Silicon (Si), % | 0 to 1.0 | |
| 0 |
| Sulfur (S), % | 0 to 0.015 | |
| 0 to 0.050 |
| Titanium (Ti), % | 0 to 0.7 | |
| 0 |